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How to Select NBR Nitrile Rubber O-Rings

Jul.23.2026

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NBR suits the scenario of "conventional temperature + oil-class media + cost sensitivity + general-purpose sealing."

If the media is mineral oil, lubricating oil, petroleum-based fuel, general hydraulic oil, and the working temperature is roughly -30 to +100°C, briefly up to +120°C, NBR is generally the most economical primary material among O-rings. Dichtomatik/Freudenberg's O-ring material notes NBR is marked applicable for mineral oil, lubricants, H/HL/HLP hydraulic oil, temperature range -30 to +100°C; Trelleborg also describes NBR as primarily used for mineral-oil-based hydraulic oil, normal range -30 to +100°C, briefly +120°C.

One. NBR's Positioning: Not a "Universal Rubber," but a "General-Purpose Oil-Resistant Rubber"

NBR, i.e. nitrile-butadiene rubber, is a copolymer of acrylonitrile and butadiene. Its core advantage is oil resistance, low cost, wide supply, and balanced mechanical properties. GMORS describes NBR as the most commonly used seal elastomer, the reason being it has good resistance to petroleum-based fuels and lubricants, and its relative cost rating is also listed as Low.

From a purchasing, sales, and engineering selection perspective, NBR's commercial value lies in: it can cover a large amount of general oil circuits, hydraulic, pneumatic, pump/valve, mechanical equipment and automotive maintenance scenarios, without needing more costly materials like FKM, HNBR, FFKM.

Selection logic in one sentence: as long as the operating condition is not high temperature, strong ozone, strong UV, strongly polar solvent, or a strongly corrosive chemical environment, and primarily contacts mineral oil or general hydraulic oil, NBR is often the best cost-performance O-ring material.

Two. When Is NBR Suitable?

1. Media Is Mineral Oil, Lubricating Oil, Hydraulic Oil

This is NBR's most typical application. NBR shows good applicability against mineral oil, mineral-oil-based lubricants, general petroleum-based oils, fuel and common oil-based hydraulic oil media. Dichtomatik/Freudenberg's O-ring material clearly lists NBR as applicable for mineral oil, oil, H/HL/HLP hydraulic oil; HFA and HFB flame-resistant hydraulic liquids need extra temperature-limit caution.

Application Scenario

Is NBR Suitable

Notes

Hydraulic cylinders, hydraulic valves, hydraulic joints

Suitable

Especially mineral-oil-based hydraulic oil

Gearboxes, oil pumps, oil-circuit seals

Suitable

One of the top choices for general oil seals

Pneumatic, pneumatic seals

Suitable

Low cost, common stock spec

Automotive fuel, lubricant-related seals

Generally usable, but need to confirm oil quality

General fuel oil usable, aromatic or special fuel needs caution

General mechanical-equipment maintenance O-rings

Suitable

Cost and versatility advantage obvious

2. Temperature Within the Conventional Industrial Range

NBR's conventional temperature range is generally read as -30 to +100°C, briefly can reach +120°C, but the disparity is not exactly stated. Trelleborg's material compatibility guide gives an NBR range of -30 to +100°C, briefly +120°C; Dichtomatik's O-ring page also marks NBR as -30 to +100°C.

Product pages recommend not overstating; the more stable expression is: standard NBR O-rings apply to conventional-temperature oil-class media, long-term above 100°C, frequent proximity to 120°C or higher temperature, recommend evaluating HNBR, FKM or another heat-resistant material.

This is very important for sales. Many customers ask: "can NBR withstand 120°C?" Recommended reply: short-term acceptable per the formula, long-term high-temperature not recommended to directly use general NBR.

3. Cost-Sensitive Projects, Requiring Off-the-Shelf Stock

One of NBR's core selling points is low cost + large volume of standard specs + short delivery time. GMORS material lists NBR's relative cost as low, and notes it's due to petroleum-based fuel and lubricant resistance, lower price, and becoming a common general seal elastomer.

Requirement

NBR Advantage

Bulk purchasing

Low unit price, suits stocking

After-sales maintenance

Common specs easy to have on hand

General-purpose equipment

Covers a large amount of non-extreme-condition oil materials

Price-competitive projects

Can serve as the default oil-resistant material quote

Standard O-ring package

NBR is one of the most common configurations

From a purchasing perspective, NBR is one of the "default materials"; from a sales perspective, NBR is the "general oil-resistant product"; from an engineering perspective, NBR is the "baseline solution for general oil media."

4. Requires Some Wear Resistance and Low Compression Set

NBR's mechanical properties are relatively balanced, and it's often used for static seals and part of dynamic seals. Wyatt Seal's description of NBR O-rings notes it has cost-efficiency, versatility, mechanical strength, and lists low compression set, tear strength, general-purpose, wear resistance and other advantages.

But note: NBR's wear resistance is not the strongest among all materials. If it's high-frequency reciprocating, high-speed sliding, high-pressure extrusion, sand/mud abrasion, or engineering-machinery harsh dynamic seal, TPU/PU, HNBR, or a dedicated seal structure may be more suitable. NBR is more suited to "general friction, general compression, general oil media" balanced scenarios.

Three. When Is NBR Not Suitable?

1. Long-Term Outdoor, Ozone, UV, Weathering Environment

One of NBR's shortcomings is limited ozone, UV, and weathering resistance. Trelleborg's industrial rubber sheet material clearly states NBR has excellent resistance to oils, fats, and petroleum-based products, but limited resistance to weathering, ozone, UV.

Therefore, the following scenarios are not recommended to directly use general NBR:

Scenario

Risk

Substitution Recommendation

Long-term outdoor exposure

Cracking, hardening, aging

HNBR, FKM, EPDM

Near motor, electrical-spark equipment

Ozone aging

HNBR, FKM

Strong UV environment

Surface aging

FKM, EPDM

Sun-exposed warehouse storage

Material pre-aging

Light-avoiding sealed storage

If the media is oil while also involving outdoor ozone, preferentially consider HNBR or FKM, not EPDM, because although EPDM has good weathering resistance, it is not suited for mineral oil.

2. Long-Term High-Temperature or Hot-Oil Environment

General NBR under long-term high temperature easily hardens, compression set rises, and sealing rebound drops. Trelleborg's NBR data notes its conventional temperature range is -30 to +100°C, briefly +120°C; HNBR can reach -30 to +140°C at mineral-oil/grease contact, briefly +160°C.

Temperature Condition

Recommendation

≤100°C, oil-class media

NBR generally suitable

100–120°C, short-term or intermittent

Special NBR selectable, but formula must be confirmed

Long-term around 120°C

Preferentially HNBR or FKM

Above 150°C

Usually switch to FKM, FFKM, PTFE etc.

High temperature + strengthened chemical

FKM, FFKM or PTFE-encapsulated

3. Strongly Polar Solvent, Ketone, Ether, Ester, Aromatics, Chlorinated Hydrocarbons

NBR cannot be simply promoted as "chemical resistant." It is mainly resistant to oil, especially petroleum-based oil; when encountering strongly polar solvents, part of the aromatic hydrocarbons and chlorinated hydrocarbons, risk is high. GMORS's NBR material lists aromatic hydrocarbon, automotive brake fluid, chlorinated hydrocarbons and other media as poor NBR performance categories.

Common not-recommended media include:

Not-Recommended Media

Typical Example

Substitution Direction

Ketones

Acetone, MEK

EPDM, FKM, FFKM, must confirm per media

Esters

Ethyl acetate etc.

FKM, FFKM, PTFE

Ethers

Some organic ethers

FKM, FFKM, PTFE

Aromatic hydrocarbons

Benzene, toluene, xylene

FKM, FVMQ, FFKM

Chlorinated hydrocarbons

Trichloroethylene

FKM, FFKM, PTFE

Phosphate ester hydraulic oil

HFD-R class

EPDM generally more suitable

Ethylene-glycol-based brake fluid

DOT brake fluid

EPDM generally more suitable

Sales pages should avoid the over-broad expression "solvent resistant/chemical resistant." A more accurate expression: NBR suits oil-class and part of non-polar media, and does not suit strongly polar solvent and harsh chemical environments.

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Four. What Parameters Should Be Noted When Selecting NBR

1. Acrylonitrile (ACN) Content

NBR is not a single fixed-performance material — ACN content usually affects oil resistance and low-temperature flexibility. GMORS notes NBR's ACN content can vary from 18% to 50%: low ACN has better low-temperature performance but weaker oil and polar-lubricant resistance; high ACN has better fuel and polar-lubricant resistance, but low-temperature performance is worse.

Simple understanding:

NBR Type

Advantage

Disadvantage

Applicable Direction

Low ACN NBR

Good low-temperature flexibility

Relatively weaker oil/fuel resistance

Low-temperature oil-class seal

Mid ACN NBR

Balanced performance

No extreme advantage

General O-ring

High ACN NBR

Better oil, fuel resistance

Poorer low-temperature flexibility

Fuel, oil seal

Product pages can write "can select different NBR formulas per low temperature, fuel, compression-set requirement," but not recommended to promote all NBR as the same grade.

2. Hardness

NBR O-rings commonly have 70 Shore A hardness, but can also select 80A, 90A per pressure and groove condition. GMORS's NBR hardness range given is 40–90 Shore A; Wyatt Seal also notes NBR O-ring standard hardness is commonly 70A, range can be 40–90A.

Practical recommendation:

Operating Condition

Common Choice

General static seal

NBR 70A

General hydraulic, pneumatic

NBR 70A or 80A

Higher pressure, larger clearance

NBR 80A/90A, add back-up ring if necessary

Low pressure, needs soft fitting

60A/70A

Complex dynamic seal

Need to combine friction, speed, lubrication and groove design

3. Sulfur Cure vs. Peroxide Cure

General NBR is mostly sulfur-cured. GMORS explains sulfur-cured NBR generally has better low-temperature performance, but more easily hardens at high temperature; peroxide-cured NBR has better heat resistance and lower compression set, but is higher cost and more difficult processing.

This matters for both engineers and purchasing. An inquiry cannot only write "NBR 70A" — if the project has requirements on high-temperature aging, compression set, or long-term life, it should specify formula grade or performance criteria.

Five. Focus Talking Points for Three Types of Readers

1. For Purchasing: NBR Is Low Cost, General-Purpose, Ready-Stock Oil-Resistant Material

What purchasing cares about most is price, lead time, spec, quality consistency, and substitution risk. NBR's advantage is many standard specs, low cost, suits batch stocking. But purchasing cannot just order per "black O-ring," should at least confirm the following fields:

Purchasing Field

Recommended Fill-in

Material

NBR / nitrile rubber / Buna-N

Hardness

Common 70 Shore A, special condition 80A/90A

Spec

ID × wire diameter, or AS568/ISO 3601/JIS spec

Media

Mineral oil, hydraulic oil, fuel oil, water, air etc.

Temperature

Long-term temperature, short-term peak temperature

Operating condition

Static seal/dynamic seal/hydraulic/pneumatic

Color

Black common, special color needs confirmation

Certification

RoHS, REACH, FDA, NSF, drinking-water etc. per need

Quantity

Sample, small batch, batch, annual usage

Purchasing conclusion: general oil-class seal priority NBR; high temperature, strong solvent, outdoor ozone environment should not just look at price, should upgrade material.

2. For Sales: NBR's Selling Point Is "Oil Resistance + Cost + General-Purpose," but Don't Over-Promise

When sales recommends NBR, can use the following logic:

If the customer's media is mineral oil, general hydraulic oil, lubricant, and temperature is within the conventional industrial range, with no strong solvent and no long-term outdoor ozone, NBR is the most economical, most commonly used O-ring material.

But when the customer mentions the following terms, should proactively prompt a switch:

Customer Keyword

Sales Should Follow Up

High temperature, hot oil, above 120°C

Long-term or short-term? Consider HNBR/FKM

Outdoor, sun-exposed, ozone

General NBR risk high, consider HNBR/FKM/EPDM

Acetone, ester, solvent, cleaning agent

NBR not recommended for use

Brake fluid, cutting oil

Mostly consider EPDM

Phosphate-ester hydraulic

NBR not recommended for default use, must confirm material

Chemical pipeline, strong acid/alkali

Need to check compatibility, may use FKM/FEPM/PTFE

Food, drinking water, medical

Need to specify approved formula, not general NBR

Sales pages should avoid "resistant to all oils and chemicals." The correct selling point: general oil-class sealing cost-performance is high.

3. For Engineers: NBR Is a Basic Solution, but Must Verify Media, Temperature, Compression Set, and Groove Design

Engineering selection cannot look only at the material name. Trelleborg mentions in its material compatibility guide that chemical compatibility data is largely based on lab immersion testing, and the temperature, additives, impurities, and long-term usage conditions in actual operation may differ; also need to consider compression set, hardness, wear resistance, thermal expansion and other physical properties.

Engineers should screen in this order:

Media confirmation:

Is it mineral-oil-based? Does it contain aromatics, ketones, esters, ethers, chlorinated solvents, phosphate ester?

Temperature confirmation:

Long-term temperature, peak temperature, low-temperature startup temperature.

Pressure confirmation:

Is there high-pressure extrusion risk? Is the groove clearance too large?

Motion form confirmation:

Static seal, reciprocating, rotary, oscillating, or pneumatic?

Compression set requirement:

Does it need to maintain rebound after long-term compression?

Environmental confirmation:

Is it exposed to ozone, UV, outdoors, cleaning agent?

Material grade confirmation:

ACN content, cure system, hardness, certification, batch consistency.

Engineering conclusion: NBR can serve as the default preliminary selection for general oil-class media, but the final decision must be jointly determined by media compatibility, temperature, and sealing structure.

Six. Comparison of NBR with Other O-Ring Materials

Material

Suitable Scenario

Advantage Relative to NBR

Shortfall Relative to NBR

NBR

Mineral oil, hydraulic oil, general mechanical seal

Cost low, general-purpose, oil resistant

Weak ozone, high temperature, strong solvent resistance

HNBR

High temperature, automotive, engineering-machinery oil-class media

More heat, ozone, and aging resistant than NBR

Higher cost

FKM

High temperature, fuel, chemical media

Higher temperature, oil, and chemical resistance

Weaker low-temperature and cost

EPDM

Hot water, steam, brake fluid, part of the ozone class media

Better weathering, ozone, hot-water resistance

Not oil resistant

VMQ silicone rubber

Wide temperature, food/medical, high-temperature seal

Better temperature range

Worse oil resistance, tear resistance than NBR

FFKM

Strong corrosion, high-temperature chemical

Top chemical and high-temperature resistance

Extremely high cost

PTFE/encapsulated

Strong solvent, chemical resistance

Chemically inert

Elasticity, assembly, cost, and groove requirement higher